For the procedure that is ancient printing on fabric went via a very rapid amount of development and modify in the last 10 years.
Screen-printing fabric using flat screens has been the well-established method of applying colour and style to fabric until recently. This method was well suited for medium to large runs. For high volume, rotary screen-printing was the normal process. The create costs to engrave and convey the screens were high but because from the sized runs these folks were essentially the most economic.
Small runs were not economic using either of these techniques for fabric printing. This made the small runs very expensive as a result of high build costs as well as in the flag and banner market small runs were usually either hand printed, appliqued or embroidered.
Then along came the newest strategy of fabric printing. Digital fabric printing introduced a totally new idea whereby small runs may be done at the cheaper cost. Printing digitally onto fabrics created from polyester has reached new heights due to continuous development work by fabric manufacturers who are dedicated to this manner of printing on fabric.
Stunning results are now being achieved on fabrics which is seen in a wide range of applications from flags, banners, artist’s canvas, exhibition graphics, mobile displays, stretch display systems, theatrical back drops, point of sale displays, furniture, window treatments, roller blinds etc. Printing on fabric with this ever-increasing range of applications demands careful and continuous development and research. This ensures the fabrics succeed when applied to an array of digital printing machines with the wide blend of inks from dye-sub water-based inks to UV, solvent and latex inks.
Printing fabrics using dye-sub water-based direct to polyester textiles requires complex chemistry deciding on the fabric so that the printer provides the optimum performance from the ink, machine and rip used. This may then give high-definition, brilliant strong colours so when needed for flags excellent print through, for every type of printing on fabric.
Although dye-sub printing polyester fabric probably creates the greatest results advances in UV inks means that results have improved dramatically recently. The inks have become more flexible making well suited for textile printing. Also Latex ink technology does mean these inks are suitable for textiles. This is further proof of the value of fabrics for digital printing where textile is replacing traditional media for example PVC. Machine and ink manufacturers have responded well to this challenge by adapting machines and the inks.
A newly released development has seen the development of two environmentally friendly compostable and biodegradable fabrics called Gossyp (cotton) and Chorus (jute). Printing on fabrics which are compostable and biodegradable is now more and more crucial as landfill taxes still rise and never forgetting that polyesters fabrics can obviously be recycled. Many of the very important to those companies who are aware of the growing need for more green products.
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