Kinds of Welding

Stick
TIG
MIG
FCAW
You will find multiple names employed for the same process in welding given that they are becoming commonly accepted slang terms. It doesn’t matter what you refer to it as, providing you understand those are the same. Allow me to explain.

Stick welding is really a slang term for “Shielded Metal Arc Welding” and is also commonly abbreviated, or known, as “SMAW”. The slang term arises from the rod that is used because it’s appears to be a stick. This can be a method that runs on the power supply that produces constant amperage to make an arc. This type of welder runs on the rod, or electrode, made of metal having a flux coating on the exterior that protects the weld area in the air as the rod is burning. SMAW is mostly employed in the area because it is a functional welding process that is affordable, works well of all metals, and provides for welding thick materials. This will make it an outstanding joining process for many industrial construction needs. SMAW can also be a month . kind of welding that is certainly taught within the most of schools as foundation to learning other metal joining processes.

TIG welding, or TIG, is an abbreviation for “Tungsten Inert Gas” nevertheless its proper name is “Gas Tungsten Arc Welding” commonly abbreviated and referred to as “GTAW”. Back in the day, prior versions also be called “HeliArc”. GTAW is a joining technology which uses a consistent current power source exactly like Stick welding. What changes is the way filler metal is deposited to the joint. TIG uses a torch which has a little bit of tungsten to make an arc. The torch also has shielding gas flowing through it to protect the weld area from air. Characteristics of tungsten allow arc temperatures to achieve more than 10,000 degrees Fahrenheit. The best way TIG works is the arc is produced in addition to a filler metal is added to the joint. Filler metals just for this process are available in wire form and are simply cut to length. Probably the most commonly used shielding gas is Argon, which is used for welding over 90 % of metals. TIG welding is employed for welding exotic metals or anywhere that will require top quality welds. This procedure is among the roughest varieties of welding to learn.

MIG welding, or MIG, can be an abbreviation for “Metal Inert Gas” which is more formally referred to as “Gas Metal Arc Welding” or “GMAW”. The definition of MIG comes from the first shielding gasses used that have been the inert, or Nobel, gasses. Today the gases used vary, so the name has officially been changed to “Gas Metal Arc Welding”. MIG welding may be the slang term that is commonly accepted. Additionally it is called “Wire Wheel Welding”. This process uses a wire feed to feed solid filler wire on the weld joint. The wire feed is attached to a continuing voltage power source that creates the arc to melt the wire in the event it hits the weld joint. Before the wire creates an arc there should be a shielding gas feed with the system. MIG welding is performed through a MIG gun which combines the wire, electricity and shielding gasses all as well. The MIG gun has a trigger that, once squeezed, starts the metal joining process. This technique is considered semi-automatic for the reason that filler metal is continuously feed to the weld joint. This metal joining process is usually found in factories where high production is necessary. MIG is not hard to work but creating the gear could be troublesome for any less experienced operator.

FCAW, or “Flux Cored Arc Welding”, is technically considered quantity welding process. The fact is that FCAW is often a different kind of electrode or filler wire employed in a MIG welding machine. The electrode is a hollow tube which includes flux in the center. What this certainly does is let the electrode to weld without the need for an outside shielding gas. There are 2 types of electrodes utilized in FCAW; self shielding and dual shielding. Self is an electrode that will not need any shielding gas. It is extremely just like a Stick welding electrode turned inside out. What this does is allow welding in windy conditions. The problem of MIG welding is that wind or drafts cause welding defects. A self shielding FCAW electrode solves this dilemma. Dual shielding electrodes need shielding gas to be effective properly. The main benefit of this sort of electrode is the amount of weld it could deposit. FCAW is normally used in shipyards or anywhere that requires a lot of welding to get done on thick metals.

There are lots of more different types of welding which are used. Examples include:

Oxy Acetylene
Lasers
Brazing
Soldering
Plasma
SAW or “Submerged Arc Welding”
Friction
Plastic
Electron Beam
Explosive
Thermite
Forge
Ultra Sonic
And the list continues! In the long run one of the most popular processes are Stick, TIG, MIG and FCAW. These are the processes that have become popular because they are what industry needs. They produce welds which range from mass production to x-ray quality.

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About the Author: Annette Nardecchia

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