Just how can a liquid containing just 5 carbon atoms, 2 oxygen atoms and 8 hydrogen atoms supply for robust purposes where thermal resistance, electrical resistance and mechanical strength is of prime importance? The solution is based on one word – “Polymerisation”.
Through this infographic, we trace your way of MMA (Methyl Methacrylate), a liquid monomer that’s polymerised to bring about PMMA polymer (Polymethyl Methacrylate), as well as various grades.
MMA might be polymerised to PMMA through solution polymerisation, emulsion polymerisation and bulk polymerisation techniques. All these reactions take place in the presence of a catalyst. The resulting methyl methacrylate resin might be modified to varied shapes, sizes and forms with respect to the additives.
Various grades of SUMIPEX®, the Polymethyl methacrylate resin manufactured by Sumitomo Chemical, which can be obtained on adding additives are:
• ‘High Impact Grade of SUMIPEX® PMMA’ – Properties like high flow and good heat resistance choose this suitable for manufacturing extruded sheets/ pipes/ rods, construction materials, automotive parts and industrial applications
• ‘Extrusion Grade of SUMIPEX® PMMA’ – Good extrusion molding characteristics, high surface hardness, superb weatherability and ideal chemical resistance include the properties of the grade that favour its use within extruded sheets/ pipes/ rods.
• ‘Heat Resistant Grades of SUMIPEX® PMMA’ – Excellent heat resistance, excellent surface hardness and mechanical strength enables use of this grade in automotive parts including tail lamp, instrument cluster, optical Lens, general lighting fixtures, etc.
• ‘Optical Grades of SUMIPEX® PMMA’ – With excellent heat resistance and flow properties, the optical grades with extremely low amounts of foreign contaminants can be used for light Guide panels and optical lenses.
• ‘High Flow Grade of SUMIPEX® PMMA’- With characteristics like high-flow during injection molding and good moldability, this grade is recommended for intricate parts and thin-wall parts molding including watch and clock cover, lighting cover, name plate, house ware, etc.
• ‘General Purpose Grades of SUMIPEX® PMMA’ – General Purpose Grades determine among normal and optical grades/special grades. General Purpose Grades like MH, LG, LG2, etc. come under “Extrusion Grade”, “Heat Resistance Grade” and “High Flow Grade”. With balanced properties including heat resistance and mechanical strength, this grade is acceptable for making wide range of products including house ware, stationery, telephone buttons, piano keys, electrical accessories, ornaments, etc.
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